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Reliable Solutions - Water Contamination in Lube & Hydraulic Oils

Kristen Modzelewski

There are many causes for contamination in lube and hydraulic oils. some of which being:

  • Moisture / Water (free, emulsified, dissolved)

  • Nondeformable particles (grit, debris, wear metals)

  • Polar compounds of oxidation / Varnish

  • Entrained gasses

We are going to dive deeper into the effects of water contamination.


Harmful Effects of Water Contamination in Lube & Hydraulic Oils:

  • Depletes some additives and reacts with others to form corrosive by-products

  • Reduces lubricating film-strength, which leaves critical surfaces vulnerable to wear

  • Reduces filterability and clogs filters

  • Increased air entrainment

  • Corrosion of component surfaces

  • Oxidation of lube oils

Water Removal Options:


The Oil Filtration Systems Solution: Vacuum Dehydration Oil Purification System (VDOPS)

  • Remove water contamination from oil (free, emulsified, and dissolved), achieving very low overall water content (as low as 20 PPM)

  • Remove Gases: the same process of vacuum distillation effectively removes entrained air and gases

  • Remove Particulate: using high efficiency pleated micro-glass filter elements. Achieve particle counts in oil to meet or exceed an ISO 14/13/11

VDOPS Results Proven:

50 GPM OFS vacuum dehydrator keeping wet-end paper machine lube oil clean & dry. OFS is recirculating the 5,500-gallon reservoir of ISO220 lube oil and achieving 17/15/11 with <150 ppm water.


Due to leaking steam seals, they cannot run without the OFS dehydrator. The OFS is always pulling water from this high viscosity oil. They also run a dehydrator on the their pulper lube oil.


Before After

Water Concentration Water Concentration

1120 PPM 45 PPM






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Oil Filtration Systems® manufactures Oil Purification Equipment designed to remove contamination (water, particulate, varnish, and/or entrained gases) from a wide variety of fluids, including Turbine Oil, Hydraulic Oil, Gear Oil, and Fuel Oil (#2 Diesel Fuel).  When used in conjunction with our high-efficiency filter elements rated Beta(c)>1000 in a variety of micron sizes, our systems will enable you to achieve optimal fluid cleanliness to meet or exceed the most stringent OEM cleanliness specifications.

We also operate the largest, newest, and best maintained Rental Fleet of highly advanced oil and fuel purification equipment in the industry. In addition, our Field Services Division has highly qualified and experienced technicians performing a variety of filtration and flushing services worldwide.  We mobilize quickly for emergency outages, scheduled outages, routine maintenance, and pre-commissioning of new equipment.

 

WE SET THE STANDARD FOR OIL PURIFICATION™

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