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Varnish Contamination In Solar Titan 130 Gas Turbine Generator - powerhouse of a university in NY

Kristen Modzelewski

Problem: Maintenance personnel at the Power House of a major university in New York noticed discoloration of the Mobil SHC 32 Lube Oil in their Solar Titan 130 Gas Turbine Generator after several years of operation. This prompted them to conduct oil analysis, and the lab results revealed an elevated varnish potential number of MPC 53. If left untreated, operators were worried that varnish would eventually plate out on the metal surfaces within the lube oil system, causing elevated bearing temperatures and possible premature wear and failure.


Solution: To effectively mitigate the varnish contamination in the turbine oil, maintenance personnel decided to use a 10 GPM Varnish Removal System from Oil Filtration Systems® equipped with Granular Adsorbent Media and a High Efficiency 5-Micron Beta>1000 Filter Element to re-circulate the oil in a kidney-loop configuration, continuously removing impurities while the turbine was in operation.


Results: The starting varnish content in the oil was MPC 53. After approximately 4 weeks of run-time, the varnish potential dropped significantly to MPC 7. In addition, the particle count in the oil improved from ISO 21/19/14 to ISO 18/15/12.


Conclusion: By implementing a 10 GPM Varnish Removal System from Oil Filtration Systems®, and maintaining the lube oil of their Solar Titan 130 Gas Turbine Generator at or below the recommended varnish potential of MPC 10, maintenance personnel at the Power House of this major university did everything possible to ensure optimal reliability and performance of their Gas Turbine, while minimizing down-time and costly repairs.


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Oil Filtration Systems® manufactures Oil Purification Equipment designed to remove contamination (water, particulate, varnish, and/or entrained gases) from a wide variety of fluids, including Turbine Oil, Hydraulic Oil, Gear Oil, and Fuel Oil (#2 Diesel Fuel).  When used in conjunction with our high-efficiency filter elements rated Beta(c)>1000 in a variety of micron sizes, our systems will enable you to achieve optimal fluid cleanliness to meet or exceed the most stringent OEM cleanliness specifications.

We also operate the largest, newest, and best maintained Rental Fleet of highly advanced oil and fuel purification equipment in the industry. In addition, our Field Services Division has highly qualified and experienced technicians performing a variety of filtration and flushing services worldwide.  We mobilize quickly for emergency outages, scheduled outages, routine maintenance, and pre-commissioning of new equipment.

 

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